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   E-Learning » Manufacturing Practices
 
 
  Manufacturing Practices

The core idea is to maximize customer value while minimizing waste. Simply, lean means creating more value for customers with fewer resources. Lean manufacturing or Lean production is a variation on the theme of efficiency based on optimizing flow; It is a present-day instance of the recurring theme in human history toward increasing efficiency, decreasing waste, and using empirical methods to decide what matters, rather than uncritically accepting pre-existing ideas. A popular misconception is that lean is suited only for manufacturing. Not true.

Lean applies in every business and every process. It is not a tactic or a cost reduction program, but a way of thinking and acting for an entire organization. It is very important for every organization be it in manufacturing or services to inculcate Lean methodology in their day to day operations. This can be done by way structured Lean management training. Be it mainstream manufacturing or periphery activities such as material handling practices and techniques, Lean methodology is extremely effective.

Everyone in the organization will require significant training. Especially it is extremely effective for supervisor upward grade. Organisations will need to develop an overall strategy and Lean management training plan and recognize that this is a major commitment from the management down to the lowest cadre. A step by step approach would approximate this plan, depending on your specific needs.

Manufacturing Practices Courses Time Duration View Details
1S
This module will help trainees understand 1st S of the 5S lean manufacturing techniques i.e. Seiri – Sorting out.
2.6 hrs
2S
This module will help trainees understand 2nd S of the 5S lean manufacturing techniques i.e. Seiton – Systematic arrangement.
4.6 hrs
3S
This module will help trainees understand 3rd of the 5S lean manufacturing techniques i.e. Seiso – Systematic arrangement.
3 hrs
4S
This module will help trainees understand 4th of the 5S lean manufacturing techniques i.e. Seiketsu - Standardize.
1.5 hrs
5S
This module will help trainees understand 4th of the 5S lean manufacturing techniques i.e. Shitsuke - Sustain.
1.5 hrs
5S Technique
This module will helps trainees for better understanding of the 5S lean manufacturing techniques.
2 hrs
Supervisory Skill Development
This module helps every aspiring workshop supervisor to understand various responsibilities of a supervisor. It helps him understand the ways & means by which he can be an ideal supervisor.
2.5 hrs
Material Handling
This module provides knowledge of various types of material handling practices & techniques. This is useful for every person on the shop floor.
1.5 hrs
TQM,SPC,ISO,GT
This module will provide detailed knowledge about various quality norms and methods of following these norms. This is must for every quality supervisor in fabrication industry.
2.3 hrs
 
There are lot of lean courses available online while there are lot of consultants who undertake lean manufacturing classes by charging hefty fees. Ideally companies can use lot of free material available on internet and device lean courses suitable for their organizations.

It is extremely heartening to find most of the big companies have already adopted at least one of the Lean management or lean production technique and all of them are reaping the benefits thereof, at the same time the customers get best value for their money. There are many techniques by which Lean methodology can be implemented like 5s, Six Sigma, Kaizen, one of the most implemented, popular and easy to implement technique is ‘5S technique”. It is popular to the extent some people treat lean project management or lean manufacturing as Lean 5S .

In reality, 5S technique is just one of the lean production techniques. 5S lean is probably one of the easiest lean manufacturing processes to implement. It gets everyone’s attention, provides immediate benefits and "makes sense" to almost anyone. Not just 5S but lean methodology as a whole does not require a lot of training, you might not even need a consultant to get started. There is a great deal of training material available online, such as power point presentations, videos, ebooks, and software to provide methods and examples.

eVersity has developed courses for these manufacturing techniques. These courses explain about various aspects and topics in a simple language and a manner in which a layman can also understand complex topics like Lean manufacturing and 5S. Every care is taken to or in other words 5S management technique is used while developing these courses offering a great value to our customers.

 
   
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